Introduction to the dip coating process of alternative fuel vehicles busbar

High-quality busbar plastic coating service

Dongguan Hengfeng Technology Co., Ltd. has been dedicated to the dip coating process of copper/aluminum busbar soft connections for alternative fuel vehicle connection accessories manufacturers since 2012. Hengfeng focuses on the research, development, and production of PVC-coated new energy electric vehicle battery connections; PVC-coated electrician copper busbar connections; PVC-coated braided copper busbar connections; PVC-coated soft/hard copper busbar connections; and PVC-coated cable connections, mainly orange, red, blue, black, and other colors; epoxy resin powder coated hard copper busbars, mainly produced in red, black, green, etc. The products meet the requirements of EU environmental protection and ISO9001:2015 management system certification.

What is busbar plastic coating?

Busbar plastic coating is the use of electrostatic spraying, or the fluidized bed method, to coat copper/aluminum busbars with a durable epoxy resin powder to insulate them. The epoxy resin powder coating is a thermosetting dry powder that is used as a protective layer for various electrical conductors.

Applicable fields 

    - New energy electric vehicles

    - Manufacture of electrical equipment

    - Nuclear power plants and chemical plants

    - Various outdoor applications

    - Marine equipment

    - Oil and gas offshore plants

What materials or products can you use the busbar plastic coating on?

Epoxy resin powder coating can be used on copper and aluminum surfaces. Busbars are made of copper or aluminum and conduct large amounts of power at the switchboard, forming the connection point between two or more circuits. Epoxy powder coatings can be applied to:

    - Substation

    - Switchboards

    - Battery banks

    - High voltage fuses

    - Switchgear

Epoxy resins are made by polymerizing a resin and a hardener in the presence of a catalyst. Epoxy resins have high mechanical properties, and they can be modified to provide better thermal insulation and high resistance. They also have high chemical resistance and temperature resistance, making them an excellent coating for conductors.

What are the advantages of dip-coated busbars? 

    - Improve electrical conductivity

    - Provide protection against magnetic fields

    - Prevent electric shock

    - Protect against high voltages

    - Provide buffering against environmental conditions

    - Protect against corrosion

Contact us

Contact us to learn more about our dip coating process and dip molding process. With Hengfeng, you are guaranteed to get high-quality products at a favorable price.

Content Author: Dongguan Hengfeng Technology Co., Ltd, Shenzhen Hengfeng Plastic Chemical Material Co., Ltd, www.pvcpifu.com

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